Structure formation and peculiarities of crystallisation of lead-free tin – zinc alloys obtained by rapid solidification
Abstract
The results of the study of the microstructure of lead-free alloys of the tin – zinc system obtained by rapid solidification at a cooling rate of at least 105 K/s are presented. In tin and zinc alloys with concentrations of 1.2–2.0 wt. % Zn and 1.5 wt. % Sn, respectively, during rapidly cooling of the melt, the alloying element is captured. The formed solid solutions are supersaturated and at room temperature disintegrate according to the mechanism of formation and growth of nuclei of a new phase. The average size of zinc and tin precipitates after holding the foil for two days does not exceed 0.5 μm. Melts of compositions Sn – 4.4–15.0 wt. % Zn after rapidly cooling are supercooled and supersaturated by two components and experience spinodal decomposition (stratification) followed by the formation of supersaturated solid solutions based on tin and zinc, which disintegrate at room temperature. The average size of zinc precipitates in non-equilibrium eutectic does not exceed 2 μm. In rapid solidificated foils of alloys containing 50–80 wt. % Zn, a two-phase structure is formed from solid solutions based on tin and zinc. The average size of tin precipitates does not exceed 1 μm. As the crystallisation front moves away from the contact surface of the foil with the surface of the mold, the tin particles become larger and the specific surface of the interphase boundary decreases.
References
- Kechin VA, Lyublinskii EYa. Tsinkovye splavy [Zinc alloys]. Moscow: Metallurgiya; 1986. 247 p. Russian.
- Aleksandrov VD, Barannikov AA. Study of the influence of the thermal background of zinc and cadmium melts on their crystallization. Pis’ma v zhurnal tekhnicheskoi fiziki. 1998;24(14):73–78. Russian.
- Alexandrov VD, Barannikov AA, Kuraksina OV, Frolova SA. [Device for cyclic thermal analysis in vacuum]. In: Kogan VS, Shulaev VM, editors. Trudy Tret’ego mezhdunarodnogo simpoziuma «Vakuumnye tekhnologii i oborudovanie»; 22–24 sentyabrya 1999 g.; Khar’kov, Ukraina. Tom 2 [Proceedings of the Third international symposium «Vacuum technologies and equipment»; 22–24 September 1999; Kharkov, Ukraine. Volume 2]. Kharkov: Kharkov Institute of Physics and Technology; 1999. p. 320–322. Russian.
- Kovtun GP, Shcherban’ AP, Kondrik AI. Influence of oriented crystallization conditions on a fine cleaning of the metals. Voprosy atomnoi nauki i tekhniki. 2007;4:19–23. Russian.
- Kuznetsov VD. Kristally i kristallizatsiya [Crystals and crystallization]. Moscow: Gosudarstvennoe izdatel’stvo tekhniko-teoreticheskoi literatury; 1954. 411 p. Russian.
- Borisov VT, Dukhin AI. [Study of supersaturated solid solutions and temperature conditions during quenching from a liquid state]. In: Rost i defekty metallicheskikh kristallov [Growth and defects of metallic crystals]. Kyiv: Naukova dumka; 1972. p. 408–414. Russian.
- Mitin BS, editor. Vysokoskorostnoe zatverdevanie rasplavov (teoriya, tekhnologiya i materialy) [High-rate melt solidification (theory, technology, materials)]. Moscow: Intermet inzhiniring; 1998. 400 p. Russian.
- Lavernia EI, Ayers ID, Srivatsan TS. Rapid solidification processing with specific applications to aluminum alloys. International Materials Reviews. 1992;37(1):1–44. DOI: 10.1179/imr.1992.37.1.1.
- Suzuki K, Fujimori H, Hashimoto K. Amorphous metals. Moscow: Metallurgiya; 1987. 328 p. Japanese.
- Zernitsa DA, Shepelevich VG. The structure formation of rapidly solidified foil of the eutectic alloy Sn – 8.8 wt. % Zn. Physical and Chemical Aspects of the Study of Clusters, Nanostructures and Nanomaterials. 2020;12:601–608. Russian.
- Islam RA, Wu BY, Alam MO, Chan YC, Jillek W. Investigations on microhardness of Sn – Zn based lead-free solder alloys as replacement of Sn – Pb solder. Journal of Alloys and Compounds. 2005;392(1–2):149–158. DOI: 10.1016/j.jallcom.2004.08.079.
- Guo-ji Zhao, Guang-hua Wen, Guang-min Sheng. Influence of rapid solidification on Sn − 8Zn − 3Bi alloy characteristics and microstructural evolution of solder/Cu joints during elevated temperature aging. Transactions of Nonferrous Metals Society of China. 2017;27(1):234–240. DOI: 10.1016/S1003-6326(17)60027-X.
- Yanxia Jing, Guangmin Sheng, Guoji Zhao. Influence of rapid solidification on microstructure, thermodynamic characteristic and the mechanical properties of solder/Cu joints of Sn – 9Zn alloy. Materials and Design. 2013;52:92–97. DOI: 10.1016/j.matdes. 2013.05.011.
- Kamal M, Mazen SA, El-Naggar MG. Effect of copper addition on some properties of rapidly solidified lead-free Sn – 10 wt. % Zn alloys. Radiation Effects and Defects in Solids. 2004;159(5):335–344. DOI: 10.1080/10420150412331272354.
- Miroshnichenko IS. Zakalka iz zhidkogo sostoyaniya [Quenching from the liquid state]. Moscow: Metallurgiya; 1982. 168 p. Russian.
- Lyakishev NP, editor. Diagrammy sostoyaniya dvoinykh metallicheskikh system. Tom 3, kniga 2 [Diagrams of the state of binary metal systems. Volume 3, book 2]. Moscow: Mashinostroenie; 2000. 448 p. Russian.
- Bokshtein BS. Diffuziya v metallakh [Diffusion in metals]. Moscow: Metallurgiya; 1978. 248 p. Russian.
- Ormont DF. Vvedenie v fizicheskuyu khimiyu i kristallokhimiyu poluprovodnikov [Introduction to physical chemistry and crystal chemistry of semiconductors]. Moscow: Vysshaya shkola; 1982. 528 p. Russian.
- Martin JW, Doherty RD. Stability of microstructure in metallic systems. Cambridge: Cambridge University Press; 1976. 298 p.
- Shepelevich VG, Zernitsa DA. The formation of the structure of the alloys of the tin – zinc system upon high-speed solidification. Inorganic Materials: Applied Research. 2021;12(4):1094–1099. DOI: 10.1134/S2075113321040407.
- Fraś E. Krystalizacja metali i stopów. Warsaw: Wydawnictwo naukowe PWN; 1992. 316 p.
- Taran YuM, Mazur VI. Struktura evtekticheskikh splavov [Structure eutectic alloys]. Moscow: Metallurgiya; 1978. 312 p. Russian.
- Glazov VM, Pavlova LM. Khimicheskaya termodinamika i fazovye ravnovesiya [Chemical thermodynamics and phase equilibria]. Moscow: Metallurgiya; 1988. 560 p. Russian.
Copyright (c) 2022 Journal of the Belarusian State University. Physics

This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.
The authors who are published in this journal agree to the following:
- The authors retain copyright on the work and provide the journal with the right of first publication of the work on condition of license Creative Commons Attribution-NonCommercial. 4.0 International (CC BY-NC 4.0).
- The authors retain the right to enter into certain contractual agreements relating to the non-exclusive distribution of the published version of the work (e.g. post it on the institutional repository, publication in the book), with the reference to its original publication in this journal.
- The authors have the right to post their work on the Internet (e.g. on the institutional store or personal website) prior to and during the review process, conducted by the journal, as this may lead to a productive discussion and a large number of references to this work. (See The Effect of Open Access.)